Author: Jon Ostrower

  • Breaking: Boeing 787 granted Type Inspection Authorization

    PHOENIX — Boeing tonight announced that the Federal Aviation Administration has granted the 787 an expanded Type Inspection Authorization, marking the official kickoff of the aircraft’s certification campaign.
    The importance of this milestone cannot be understated. Establishing a final configuration of the aircraft, validated through flutter and ground effects testing, allows Boeing to present a conforming article to regulatory authorities who will now participate in testing over the remainder of certification campaign.
    Though, the receipt of TIA comes nearly two months off of Boeing’s original targets, which initially aimed to achieve this milestone by mid/late-February. The airframer maintains that the TIA milestone did not prevent test progress, though a handful of important changes in both aircraft hardware and software, while not major, did prove time consuming.
    None of this is to suggest that Boeing will miss their 2010 delivery target to ANA, however, the airframer is acutely aware that when a milestone originally pegged to the 25% mark of an 8.5 month plan occurs at the 50% mark, margin is surely getting tight. 
    In September 2007 before the first program delay was even announced, the 787’s flight test program was planned for just five months to meet a May 2008 delivery target. Nearly two years after that assessment, signed off on by the company’s senior leadership, Boeing added an additional three months of margin to the flight test program, preserving its 8.5 month plan, but providing a buffer the type of contingencies it is seeing today.
    A complete month four flight test update will be posted in the days to come.

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • April 20 – The Week Ahead Open Thread

    MRO Americas
    For the first half of this week, I’ll be in sunny Phoenix, Arizona for the MRO Americas. MRO, for those of you not familiar with the aerospace industrial alphabet soup stands for Maintenance, Repair and Overhaul. This blog has focused primarily on the development and manufacturing of new aircraft, but what happens after they’re handed over to customers? These multi-million dollar assets need a lot of loving care, and the business of providing that care is a massive part of the industry. The Flightglobal team will be producing two issues of Interactive Flight Daily News, which will be posted here. 

    Europe Vs. The Volcano
    As this week unfolds, air travel in and around, to and from Europe will be very slowly getting on its feet again. The eruption of the Ejyafjallajökull volcano – dubbed E15 by the US military for its seemingly random arrangement of letters was inflicting $200m in lost revenue daily to the airlines of the world. Has the dust (ash) settled? Or will volcano delays become a way of life for the airline industry? The impact is not only on airlines. Aviation manufacturing supply chains that rely on the air shipment of structural sections will find movements impeded by this latest aerospace industrial crisis. Is this the end of a tumultuous event or the the first chapter of a new reality for aviation?
    Boeing vs. Airbus, Finally.
    EADS, and Airbus by extension, announced this morning that it plans to bid on the KC-X tanker contract solo. EADS was not able to find a US partner to make its bid, so the European airframer will fly solo in its quest to crack the US defense acquisition market. During the previous competitions (I’ve lost count), EADS’ presence was downplayed, giving prominence to its US partner, Northrop Grumman to present a “American face” to its bid. EADS taking the reins on KC-X is certainly a bold move, but it clears away some of the natural spin. One can only hope this is the beginning of the final chapter of the KC-X tanker saga, one that pits Boeing vs. Airbus in the most direct way possible.
    Boeing Earnings
    On Wednesday, Boeing is set to announce its first quarter 2010 earnings. While I won’t be covering it directly because of MRO, I’ll be doing a post-mortem later this week on the 737 Re-Engining, 787 and 747-8 updates provided on the call.
    Airline Earnings
    Airlines will be announcing first quarter earnings this week and that should provide an interesting  barometer of the economic health of the planet. Naturally, this presumes that a massive virtually unpronounceable volcanic ash cloud doesn’t complete curtail that recovery.
    Something Extra
    The second half of this week will take me somewhere a bit different. I can’t yet disclose where I’m headed due to an embargo, though stay tuned on Thursday.

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Travel Day: DCA-IAH-PHX

    FlightBlogger image

    Travel Day: DCA-IAH- PHX, originally uploaded by flightblogger.

    Good morning from seat 21A on Continental Flight 559 to Houston. Taking advantage of Continental’s new membership in Star Alliance. Haven’t flown CO in almost a decade. This 737-800 is my ride this morning on the first leg to MRO Americas. Going to be an extremely
    busy week for the US crew from Flightglobal, as we’ll be putting together our second iFDN (interactive Flight Daily News) that we started in Singapore. Stay tuned folks, there is going to be a very special surprise coming later this week. P.s. Any one know what the tail number on this flight is? Door plaque (installed in RNT) said build no 700.

    UPDATE: Well, with all your help I figured it out. The plaque on the door read “certificate number”, which now makes a lot more sense and referred to Boeing’s production certificate PC 700. First leg on 559 was flown with N26208 and the second was a wingletted 757-200 (N14118), which I misread as ship 778. That’s what I get for trying to read nose landing gear door markings through the opening on the jetway.

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Going to California: 747-8F readies for Palmdale relocation

    FlightBlogger image
    Early next week, Boeing’s 747-8F flight test program will begin to transition to Palmdale, California for the core of the jumbo’s certification campaign. RC521 is expected to fly from Boeing Field to Palmdale as early as Monday, April 19. Meanwhile, RC501 continues flutter testing while it is based at Moses Lake, while RC522 continues ground and flight testing at Boeing Field. The remainder of the 747-8F’s flight test campaign is expected to be based at the company’s Palmdale facility.

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Flying through an ash cloud? Here’s what Boeing says you should do.

    FlightBlogger imageBoeing Commercial Airplanes, which just officially joined twitter this week, sent out a link today to a 1999 article in Aero magazine, the company’s technical journal, about encountering volcanic ash clouds. If you should find yourself inside a volcanic ash cloud, Boeing recommends taking nine steps to getting yourself, your crew and your passengers out of harms way. While you can read the complete article here, I’ll went ahead and illustrated the recommendations with photos from a Delta 777-200LR, to give you a sense of the interaction pilots would have in this situation.

    Procedures. The following nine procedures are general recommendations. Each operator’s flight operations manuals will include more specific directions.
    1. Reduce thrust to idle immediately. By reducing thrust, engines may suffer less buildup of molten debris on turbine blades and hot-section components. Idle thrust allows engines to continue producing electrical power, bleed air for pressurization, and hydraulic power for airplane control.
    2. Turn the autothrottles off. This prevents the engines from increasing thrust above idle. Ash debris in the engine can result in reduced surge margins, and limiting the number of thrust adjustments improves the chances of engine recovery.
    3. Exit the ash cloud as quickly as possible. A 180-deg turn out of the ash cloud using a descending turn is the quickest exit strategy. Many ash clouds extend for hundreds of miles, so assuming that the encounter will end shortly can be false. Climbing out of the ash could result in increased engine debris buildup as the result of increased temperatures. The increased engine buildup can cause total thrust loss.
    4. Turn on engine and wing anti-ice devices and all air-conditioning packs. These actions improve the engine stall margins by increasing the flow of bleed air.
    5. If possible, start the auxiliary power unit (APU). The APU can power systems in the event of a multiple-engine power loss. It can also be used to restart engines through the use of APU bleed air.
    6. If volcanic dust fills the flight deck, the crew may need to use oxygen. Use flight deck oxygen at the 100 percent setting. Manual deployment of the passenger oxygen system is not required because it will deploy automatically if the cabin altitude exceeds 14,000 ft.
    7. Turn on the continuous ignition. Confirm that autostart is on, if available. In the event that the engines flame out or stall, use appropriate procedures to restart the engines. During restart, the engines may take longer than normal to reach idle thrust due to the combined effects of high altitude and volcanic ash ingestion. If an engine fails to start, try restarting it again immediately. Flight crews should remember that the airplane may be out of the airstart envelope if the encounter occurs during cruise.
    8. Monitor engine exhaust gas temperature (EGT). Because of potential engine debris buildup, the EGT can climb excessively. The flight crew should prevent EGT exceedances. Shut down the engine and restart it if the EGT is approaching limits similar to a hung start.
    9. Fly the airplane by monitoring airspeed and pitch attitude. If necessary, follow the procedure for flight with unreliable airspeed.

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • From the Flight archive: “I don’t believe it – all four have failed”

    That was the comment from Barry Townley, flight engineer on board a British Airways 747-200 (G-BDXH), when the aircraft unknowingly flew into a volcanic cloud on June 24, 1982, shutting down all four of the Rolls-Royce RB211 engines.  What follows below is the account of the pilot in command, Captain Eric Moody, who landed crippled Speedbird 9 in Jakarta. David Learmount interviewed Moody following the incident for the 10 July 1982 issue of Flight International. Air travel in Europe ground to a halt today after the eruption of a volcano in Iceland on the Eyjafjallajokull glacier that sent a cloud of ash east across the Atlantic toward northern Europe. Read the full PDF article.

    Also check out the British Airways documentary on the operations of its
    747-200 fleet in A Tale of Two Jumbos, which cronicles the global travels
    of XH’s sister ships, XG and XE.

    1982 - 1835.jpg

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Hey engineering students, Boeing and Flightglobal want to recognize you!

    I know for a fact a lot of you reading this blog right now are engineering students working on really great projects, and I think you might want to read this. Boeing and Flightglobal want to make sure you’re recognized for your hard work. Boeing is sponsoring the fifth annual Engineering Student of the Year in association with Flightglobal.

    The key criterion for this award is the impact, or potential for impact, of the candidate’s work on current or future aeronautical or space technology. This impact might be seen in new or enhanced systems, processes or tools; new levels of performance; improved lifecycle costs; new capabilities; or other areas. The award is open to any full- or part-time engineering student in a programme leading to a recognised academic degree such as BSc, MSc, or PhD

    The 2010 entries will be judged by a distinguished panel of former and current Boeing engineering leaders. Students can enter themselves, or a professor may nominate on behalf of a student. Entries should include the nominee’s contact details, a 500-word summary and supporting material, which could include new patents or documented applications that have been adopted by industry, or published papers or research that have won recognition from academic, professional or industrial associations.

    The winner will be honored at the 2010 Farnborough air show. The deadline is Tuesday, May 4, 2010 at 17:00 GMT (1 PM ET). Make sure to check out all the details.
    I’m looking forward to congratulating you in person!

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Is the Bombardier M170 the Global Express II?

    Global Vision-755x600.jpg

    While little is known about the Canadian airframer’s secret business jet, codenamed M170, blips of information are beginning to connect the dots to a real name for Bombardier’s new large-cabin long-range business jet to take on the G650. The Global Express II (two) appears to have emerged as the name chosen for the new jet.

    While few official details are known about the M170/Global Express II (GX2) it is believed that the company’s Global 5000 Global Vision test bed is quietly serving as a technology demonstrator for the G2X’s avionics. Those same technologies are currently being incorporated on the airframer’s existing large-cabin line on the Global 5000 and Global Express XRS.
    The Global Vision flight deck technology is built on the suite of avionics from Rockwell Collins’ Pro Line Fusion. Bombardier has been steadily moving toward the Pro Line Fusion package with its inclusion on the Learjet 85, CSeries and Global 5000 and Express XRS.
    On the engine front, there are hints that Bombardier has begun to narrow its engine selection, with an industry source saying that the Pratt & Whitney PW800 has been ruled out for the new business jet to minimize technical risk as the engine has a common core with the PW1524G on the CSeries.
    Only time will tell, but the GX2 is more fact than fiction.
    Photo Credit Bombardier

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • A Closer Look: Inside Southwest’s front office RNP transition

    Earlier this month, Southwest Airlines initiated RNP operations following a $175 million investment that will eventually see its entire fleet flying with RNP by the end of 2013. For the first part of the transition of its fleet to RNP operations, Southwest is changing the pilot’s view from the flight deck of its 737-700s. RNP or Required Navigation Performance allows aircraft to fly more precise tailored paths between two points, enabling faster routes to cut flight times, noise, fuel consumption and carbon emissions.

    737-700EFIS-MAP.jpg

    737-700ND_PFD.jpg
    Before transitioning to RNP, Southwest’s 737-700s were set up so pilots would see the Electronic Flight Instrument System (EFIS/MAP) format gauges (top) placing the the attitude indicator, HSI, DME, airspeed indicator, altimeter and vertical speed indicator in the same location as the carrier’s older 737-300s. Boeing provided this layout as an option to airlines to duplicate the functionality of the Classic 737 flight deck for the Next Generation variants. Southwest’s EFIS/MAP format is now being replaced through a software change with the large format Primary Flight Display and Navigation Display (PFD/ND) to render the precision RNP approach and departure paths.
    737-700EICAS.jpg
    The PFD combines the individual features of the EFIS into a single integrated display with a speed tape to the left, altitude and vertical speed indicator to the right, compass at the bottom and brown and blue attitude indicator at the center, similar to the layout on the 777 and 747-400 and -8.
    During its transition to the new displays, the airline has opted to keep the side-by-side format for the Common Display System (CDS) Engine Instrumentation and Crew Alerting System (EICAS) (left), displaying all relevant engine data on the same level as the navigation data. Again, this format was created to mirror the same geographical locations as the gauges on the 737-300 to maintain commonality with the Next Generation models. The “over-under” format was designed to mirror the 777’s engine displays, by placing the 737’s secondary engine gauges on the lower EICAS screen.
    Additionally, the airline’s 737-300s will be getting an even more extreme makeover for the RNP transition, starting with the installation of 15.4in LCD displays to replace the steam gauges analog dial gauges. The first -300s with the new large-screen displays are expected to enter the fleet in early 2011.
    A very special thank you to the Southwest Airlines pilot who supplied these before and after photos from the front office aboard two Boeing 737-700 aircraft.

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Picture: First JAL 787 to wear special livery

    Airplane 20, the first 787 for JAL, currently sits unpainted inside Building 40-26 on the final assembly line in Everett. The aircraft will eventually become JA851J and wear a special livery to commemorate the Japanese carrier’s first 787. Closeups of the design elements are available here, which appear to have been chosen in a contest from submissions by children. I don’t speak a word of Japanese, so any help with the translation would be greatly appreciated. 

    Still unanswered is what will the first ANA 787 wear? Airplane 7, ZA100, has an ANA tail and an all white fuselage. New colors? Special livery?

    A huge tip of the hat to Yvan Greenaway on this one.

    1st_JAL_787livery.gif
    Graphic Credit JAL

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.