SAN ANTONIO — With the opening of the Boeing’s 787 change incorporation and refurbishment facility at its Global Services & Support site San Antonio, Texas, the airframer is at once providing a location to set the early Dreamliner on a path to delivery, as well as leverage expertise from the defense side of its business.
Almost as soon as its formal ceremonies with local dignitaries and the media concluded, ground power units and access stairs were brought in as crews wasted no time beginning the work left to complete Airplane 23, which is likely the first aircraft to be delivered to General GEnx-1B engine launch customer Japan Airlines.
The activation of the new site is the latest sign that Boeing is nearing the finish line toward its early 787 deliveries, a milestone pushed seven time and more than three years beyond its original target to the third quarter of this year.
“We’re not far away,” says David Pickering, director of field operations at the Everett site. “This signifies a point in the program where this airplane is getting darn close. A few months worth of work down here and managing the end of flight test, and then we’re looking at interiors.”
The activation of the facility marks also the first time Boeing has brought a commercial aircraft to a defense facility for a commercial purpose, using a workforce already accustomed to working with large military aircraft.
While the aircraft met a fully flyable experimental configuration to make the March 7 3h and 21min flight down to San Antonio from Everett, the aircraft is about to undergo significant changes from nose to tail to bring it in line with the latest design modifications that match FAA and customer requirements.
Right now, Boeing says six aircraft will come to San Antonio to start. Test aircraft ZA004, the only Rolls-Royce powered 787 currently slated to come to Texas, will be joined by the GEnx-powered ZA005 and ZA006. The remaining two aircraft, also GEnx-powered aircraft, were not identified by Boeing.
“The six is the current plan, its based upon phasing of where airplanes are in their build status, when they need to be delivered and the flow to get the airplanes down here and reworked and that plan could change, just as its changed in the last year. It’s a dynamic situation,” says Scott Fancher, 787 vice president and general manager.
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This post originally appeared at Flightglobal.com from 2007 to 2012.