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  • FlightBlogger say hello to iPad

    Okay, so I was messing around in the Apple store today and just had to take this shot. No iPad for me today. My bank account breathes a sigh of relief. Do I think this will change how this site is run? You bet I do.

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Is a Chinese order for CSeries imminent?

    Demo_wing_testing-1-LR_560.jpgThe stars look to be aligning for Bombardier to net a CSeries order with a Chinese airline customer. The dots are beginning to bleed together. Two weeks ago, Bombardier CEO Pierre Beaudoin said he expected orders from both China and Qatar this year, setting the stage for an expansion of the new narrowbody’s orderbook. 

    Last week, Shenyang Aircraft Corporation broke ground on its 226,000 sq. ft. facility that will build the center and aft aluminum-lithium fuselage sections. On Tuesday, CDB Leasing Co. announced it will finance $3.85 billion in pre-delivery payments and leasing services for all models of Bombardier aircraft in China, including CSeries. And just today, Bombardier announced it is in “advanced talks” with a handful of potential customers. If nothing else, it appears the groundwork could be laid for an Asian CSeries launch customer.

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    There’s no indication at the moment that any Canadian export financing would come into play for a Chinese CSeries order, but if it does, look for ratcheted rhetoric from Boeing and Airbus as the duopoly sees a playing field tilted away from itself.
    In today’s Bombardier earnings call, COO Guy Hachey discussed the latest progress on the CS100, targeting the second quarter (April-June) for design freeze and commencement of the detailed design phase of the aircraft’s development. The airframer also announced Tuesday that it has begun testing of the 3/4 span pre-production demonstrator (TOP) in Belfast, which was creating using a Resin Transfer Infusion (RTI) process.
    On the engine front, Pratt & Whitney’s PW1524G (PW1000G) will begin ground testing in the third quarter (July-September). Before that happens, P&W will complete definition of the materials inside the PW1000G, including the fan blades, which recently survived bird strike testing.*** That ground testing will follow with flight testing on the company’s 747SP starting in the first or second quarter of 2011 for certification of the engine.
    Photo Credit Bombardier

    ***P&W says that the fan blades on the GTF are more bird strike resistant because they spin slower as enabled by the gear assembly, resulting in a lower total kinetic energy in the collision. 

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • 787 Flight Test wins April Fools Day. Hands down.

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    Someone has a sense of humor at Boeing.
    I got an interesting email yesterday from someone familiar with the 787’s flight test plan. They said that ZA001 was scheduled to conduct “inverted supersonic operations” today, April 1. Yes, that’s right, upside down faster than the speed of sound flight tests. During that same block of testing, the company’s first 787 would be taking on some “90 degree bank sideslips” with both Rolls-Royce and General Electric engines. The same source added that only staff with a positive 9G (and negative 9G) medical clearance were allowed on the flight.
    I was able to confirm that this was, in fact on the schedule, and it was absolutely, unequivocally an April Fools Joke, and a darn good one at that. Well played, Boeing, well played. I liked this one better than last year’s Concorde’s March 31st return to flight, which nearly broke my heart.
    PS I’m still waiting on my ±9G medical clearance.

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Narrobody replacements, hail and composites

    FlightBlogger image
    On Sunday afternoon a JetBlue Airbus A320 (N646JB) departed JFK for Long Beach. The aircraft later returned to JFK after the airline announced that the aircraft had hit birds on climb out. That was later updated to hail, and later again diagnosing the cause of the early return as a tail strike on departure from runway 22R.

    FlightBlogger imageSometime between the announcement of birds and the tail strike, the hail was the official story and it reminded me something Boeing Commercial Airplanes CEO, Jim Albaugh, said during the media roundtable two weeks ago week. He mentioned that composites scaled up much better than they scaled down. I asked why that was and if it was related to the pace of manufacturing. I was surprised to find out it had more to do with hail and other impacts. Here’s his reply:

    It’s really not the ability to build. Composites are very strong, and we have sized the composite wing of the 787 to have the strength necessary to lift the airplane, but also resist impact – hail, mechanical impacts – start scaling it down and you have to have the same thickness for a smaller airplane that you have on a bigger airplane, not because of the stresses caused by lift, its really the impact of hail, equipment impacting the wings, you really don’t get the efficiency scaling down right now, you get the efficiency scaling up.

    In a high cycle environment where the aircraft is on the ground more frequently during the day being serviced, loaded and unloaded for flight, the chances of ground service equipment hitting the airframe goes up. It sheds some interesting light about the challenges for designing the future narrowbody replacements.

    It leads me to a broader follow up for discussion here. How does alumimum scale in comparison to composite? At what size airplane does aluminum become less efficient? How does hail and ground equipment impact play into this?

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Movie Monday – March 29 – Engine Failures 101

    On Tuesday morning, I’ll start a two day visit to Pratt & Whitney in Hartford, Connecticut. The first day is a day-long course on engine technology called Engines 101. The course is a primer on engine technology and the underlying fundamentals of powering aircraft, rotorcraft and spacecraft. One way to learn more about how engines work is to learn about what happens when they don’t. This week’s Movie Monday, Turbofan Jet Engine Failure Recognition, takes a close look the conditions and pilot response to troublesome engines. The training film runs 20min. Enjoy!

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Confirmed: ZY997 completes 150% ultimate wing load test

    ultimate-wing.jpgBoeing has completed the 150% ultimate load test on the 787 static test airframe – ZY997 – inside the 40-23 Building of the company’s Everett factory, the company confirms.

    Boeing says it did not exceed 150% loading of the wing during Sunday’s test, which saw the composite wings flexed to a height of 25ft.
    Photo Credit Boeing (click for larger)

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • First GEnx-1B powered 787 makes flight line debut

    The first General Electric GEnx-1B powered 787 – ZA005 (N787FT) – was moved from Building 40-24 to the flight line on the evening of Thursday, March 25. While it might not be evident from this angle, the GEnx-1B is about 8in longer than the Rolls-Royce Trent 1000 (cowling to cone) and sits about .8in lower.
    Video Courtesy Matt Cawby

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • LAN confirms early 787 arrival, joins ANA, RAM, JAL, Air India, China Southern, Ethiopian, Qatar & Continental in 2011

    LAN_560.jpgLAN Airlines has confirmed that it plans to accelerate delivery of its first 787 from 2014 to the second quarter of 2011. 

    This page reported in January that LAN assumed two delivery spots from All Nippon Airways. The Santiago-based airline will take delivery of Airplanes 10 and 16, previously allocated to ANA. Airplane 10 is currently parked on the Everett flight line, while Airplane 16 is in final assembly inside Building 40-26. The airline will receive a total of 10 787-8s on its accelerated delivery pace that was initially supposed to commence in 2014.
    LAN now joins ANA, RAM, JAL, Air India, China Southern, Ethiopian, Qatar and Continental on the list of customers who are expected to receive 787s in 2011.
    Photo Credit Boeing

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • 747-8F flap buffet could force landing gear door redesign

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    Boeing is investigating an unexpected buffet in the inboard flaps of the 747-8F, a design issue that may prompt a costly redesign and put significant pressure on the flight test schedule.

    The buffet was first discovered following the first flight of the 747-8F on February 8th, when the aircraft extended its flaps to the maximum setting of 30 with the landing gear fully extended, say program sources.

    Two independent program sources say landings with flaps set to 30 are being avoided until the issue is addressed.

    Boeing confirmed the flaps 30 buffet, saying: “It is a discovery we are addressing. We expect to have discoveries during the tests and we then address them in due course. This is the nature of testing. It is the fundamental reason why we conduct a thorough flight-test program. You find issues and resolve them.”

    FlightBlogger imageThe buffet, which has been described as “very apparent”, has been traced to disruptive air flow coming off of the outboard landing gear doors.

    Boeing ruled out a problem unique to RC501, the first 747-8F, as the same flap buffet was duplicated on RC522’s March 15th first flight.

    The second 747-8F test aircraft, RC521- the third to fly – made its maiden flight on March 17th.

    The flaps on the 747-8F are one of the major aerodynamic changes incorporated into the latest version of Boeing’s jumbo jet, with the outboard flaps single-slotted and inboard double-slotted.

    By comparison, says one program source, the 747-400’s flaps were triple-slotted allowing turbulent air to pass through; however, the single and double-slotted flaps provide “a lot more surface to cause a turbulent layer to form”.

    Unexpected structural buffet on aircraft surfaces can be common during flight testing, though the solution may vary from vortex generators to redirect the airflow or even a complete re-design of the disruptive part.

    During the 777’s flight test program in 1994, Boeing found the 777 discovered the aircraft’s nose landing gear doors buffeted wildly when opening and closing at speed, prompting the installation of metal baffles in the nose landing gear well to redirect the airflow.

    Boeing has devoted one of the three 747-8F test aircraft to addressing the flap buffet.

    On March 22nd Boeing began flying RC522 with the outboard landing gear doors removed to assess the impact at the flaps 30 setting. The early flight tests confirmed that the source of the buffet was disruptive air flow from the landing gear doors. On March 23rd, RC522 flew with the upper portion of the outboard gear door re-attached.

    Boeing is considering several solutions to the problem. One option involves reducing the flap extension to from 30 to 27. However, decreasing the maximum flap setting could raise the landing speed of the 747-8.

    FlightBlogger imageThe airframer has ruled out installing vortex generators on the inboard flaps to redirect the airflow, program sources say. The over-wing emergency escape slides on the 747-8I passenger variant could tear on the vortex generators.

    The final impact of the 747-8F flap buffet is yet unclear. Sources say that without a final low-speed configuration, the aircraft cannot conduct community noise evaluations.

    While RC522 is assigned to resolve the flaps 30 buffet, RC501 conducted variable center of gravity stalls. RC521 remains in post-first flight layup at Boeing Field.

    Boeing is targeting the fourth quarter for certification and first delivery of the 747-8F to Luxembourg-based Cargolux, following a 1,600h flight test period and 2,100h of ground testing.

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Confirmed: Boeing plans 787 ultimate wing load test for March 28

    ZY997-2Ccondition.jpgUPDATE 5:36 PM ET: Boeing confirms that the ultimate load test is scheduled for Sunday, March 28th in the 40-23 Building of the Everett Factory. The company says that “testing is dynamic” and that March 28th date could change, adding that “We are not currently planning on breaking the wing.”

    4:37 PM ET: Boeing is planning to flex the wing of the 787 static test airframe (ZY997) to 150% of limit load on March 28 as part of the ultimate load structural test of the aircraft’s composite primary structure, according to a company source. No word yet on whether or not the wing will be flexed to destruction like on the 777 program in January 1995.

    The Federal Aviation Administration requires aircraft structure to withstand four seconds at loads of 150% of what the aircraft would ever experience in service. Tests that will build toward the ultimate load condition began on February 8th, says Pat Shanahan, vice president of airplane programs for Boeing.
    Photo Credit Boeing

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.