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  • Re-engining round-up: Hard questions, big answers coming in 2010

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    The last two weeks have provided more action from Boeing and Airbus on narrow-body product development than we’ve seen in the last two years. Yes, Airbus and Boeing have announced new interiors and modest improvements in fuel burn to their respective single-aisle families. However, we are beginning to see the giants stirring toward leaps of 12-15% improvement in efficiency. 

    The year kicked off with Airbus quietly signing agreements with CFM, Rolls-Royce and Pratt & Whitney on establishing technical requirements for A320 re-engining, followed days later by announcement it was going to have a decision in 2010. Not to be out maneuvered, Boeing took steps to allocate R&D funding for 737 (and 777) and appointed new teams to study the future of both products.

    One question that remains for Boeing is how to accommodate a larger fan for a higher bypass ratio on a new engine. It is widely believed that the most direct way to do this was to increase the height of the main landing gear. Yes, this gives Boeing a 1:1 benefit in terms of gear length to fan radius, though increasing the length of the gear is very heavy and space in the landing gear well is very limited.

    FlightBlogger imageAccording to those familiar with the plan, lengthening the 737 nose gear appears to provide the most optimized benefit, though it is not without its own challenges. A 6in increase in the nose gear yields 2in in fan diameter. Though it also requires a larger nose gear wheel well that likely requires a squeezing of the forward avionics bay.

    Boeing’s vice-president of marketing Randy Tinseth, who did not specify a timeline for the decision, said that the airframer has “no reason to rush” into a decision on re-engining, even with Airbus and Bombardier rapidly moving forward. John Leahy kicked it up a notch at Singapore, saying that Airbus would have a decision “ideally” by the Farnborough air show in July. Just yesterday, Boeing CEO Jim McNerney said that a decision will be made “this year” for a “mid-decade” entry into service, on par with Airbus’s 2015 timeline.

    Also important is who is going to be offering what engine. International Aero Engines, which currently makes the V2500 for the A320 family, says it is open to continuing its engine work with R-R and P&W. CFM is more than likely to offer the LEAP-X for both aircraft. Additionally, Boeing’s McNerney hinted that the airframer will offer a second (or even third) engine choice for the 737, ending its sole-source arrangement with CFM, which it has had for more than 20 years.

    Separately, let’s ask a question that is central to this entire process: Why is it so hard to get 20% improvement over today’s narrow-body aircraft?

    For a long-range wide-body aircraft, fuel burn accounts for about 45-50% of the total cost of operating the aircraft, compared to 30% for a narrow-body aircraft. Engine technology can provide a significant reduction in fuel burn alone, but it is a smaller share of the total cost to operate a narrow-body aircraft. As a result, the airframe and engine maintenance must account for a greater share of the cost savings to deliver the kind of efficiency improvements the airlines want today.

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Photos of Note: RC501 air-to-air over Washington

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    All Photo Credits Boeing

    MORE BELOW THE FOLD

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Singapore air show 2010 Outtakes Reel

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    SUBMITTED WITHOUT COMMENT

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Video: Boeing 747-8F returns home at sunset

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    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Getting on board RC521 – 747-8F Number Two

    About to board the 747-8F. More to follow.

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Photos of Note: Boeing 747-8F is airborne!

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    RC501 rotated on runway 34L at 12:39 PT as the skies cleared over Everett, Washington giving Mark Feuerstein and Tom Imrich blue sky to take the first 747-8F on its maiden sortie. 
    More photos to follow

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    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Update: 747-8F weather hold continues

    THE BERM, EVERETT — RC501 is holding outside of Stall 207 waiting for the weather to clear. Patches of blue sky are showing up, but there is no word of the hold lifting. Boeing has until 2PM PT to fly before today’s windows closes. Mark Feuerstein and Tom Imrich need 1500 foot
    ceilings to take off. Ceilings are holding at 700 feet at 11:26 AM.

    Additionally, RC521 and RC522 will be initialed BW and JW, respectively for Brien Wygle and Jess Wallick who joined Jack Waddell on the first 747-100 flight on February 9, 1969.

    Stay tuned. JO out.

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • FlightBlogger Live: First Flight of the Boeing 747-8F

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    EVERETT — Well, today’s the day. I’ll be streaming live here periodically throughout the day, but look for my up-to-the-second updates on twitter and tumblr. First flight is set for 10:10 AM PT (1:10 PM ET, 1810 GMT) from Paine Field. It’s going to be an exciting day here in Everett. Also make sure to watch the live feed from Boeing at 747-8firstflight.com.
    Come along for the ride.

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • 747-8: “Seeing that struggle finally end in success, that’s the fun of this business.”

    747-8F-RC501-night.jpgEVERETT — The youngest Queen of the Skies is resting at the moment, preparing for its first day in the sky. This day was a long time coming, and its arrival for a long time was anything by a certainty. Much of the 1990s and early 2000s were spent trying to establish what the future held for the global icon of commercial aviation.

    Perhaps paradoxically, the aircraft that is the quintessential icon of Boeing, has throughout its life been asked to play second fiddle to the other commercial programs that always seemed to take precedence. Whether it was the supersonic transport, 757 and 767, 777 or 787, the 747 was rarely, if ever, Boeing’s top commercial priority. 
    Joe Sutter, the 747’s first chief engineer, now 88, says that getting to this point has been anything but easy:
    “The 747-400 has been around for almost 20 years…[customers] wanted more than the 747, but trying to get the management to invest the billions it takes to do that, trying to get the engine manufacturers to do that has been a struggle for ten years.
    “If the 747 disappeared, it wouldn’t break the Boeing company, but with it there, Boeing’s going to make more money, but if the 787 dissapeared, man that would a traumatic step. So you see why that happens,” says Sutter.

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    In fact, the 747 is often believed to be the most profitable in The Boeing Company’s history, however, that title goes to the 767-300ER which is being replaced by the 787.

    “The fun of this game is convincing these guys up on the fifth floor, “hey keep spending money on the 47 so it will happen”, he adds. “Then it finally happened. That’s the name of the game.”
    The 747-8F owes its existence today (and subsequent delays) in large part to its composite stablemate, the 787 Dreamliner. 
    “You’ll never convince the engine guys to build us an engine, but the 787 gave us an engine, so we lucked out. Seeing that struggle finally end in success, that’s the fun of this business,” says Sutter.
    Saturday afternoon’s taxi tests were the world’s first chance to see the worlds longest mass-produced commercial aircraft moving under its own power and out of the aircraft and berm-obstructed view of the flight line.

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    RC501, the 1420th example of the 747, which will go by Boeing 501 Experimental for its flight test program and is expected to rotate around 145 knots from runway 34L, the same one used by RA001 in 1969. Sutter will be standing at the 4,000 foot marker at 34L as the -8F makes its takeoff roll.
    February 8, 2010 is a date that should not go without note. In fact, the milestone comes one day shy of the forty-first and twenty-first anniversary of the first flight of the 747-100 and introduction into service of the 747-400 with Northwest Airlines, respectively. Boeing will pay homage to the first pilot of the 747, Jack Waddell, with the inscription of his initials – JW – on the nose landing gear door.
    Though as much as the 747 requires a reflection of the road it took to get here, Boeing’s attention is very much pointed toward the future. But will the 747-8 family be the last in the bloodline of the matriarchy?
    “I think there’s at least one more step,” says Sutter. “If you look at the -400 version, it lasted about 15 years and I think the -8 will last about that long. The airplane can still be stretched and there will be even better engines available. To stretch it more though, probably needs a bigger wing, which is costly, but there’s actually been wind tunnel tests, analysis on a bigger wing, it will not be a very big unknown as to how to re-treat the wing, but it’s money. And so it’s when the market wants it.”
    First Photo Credit Boeing

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.

  • Travel Night and Day: Around the world the wrong way – SFO-SEA

    The end is in sight. The last of three flights to Seattle is getting
    ready to board shortly. This 757-200 (N586UA) will take me up the
    Pacific coast to Seattle on United 89. I’m officially fried.

    That being said, 747-8F has been running up and down Runway 16R & 34L
    all day getting ready for first flight on Monday. RC501 will undergo
    final pre-flight checkouts Sunday along with a full team pre-brief
    before the big day Monday. Once I get to Seattle (and have a working
    laptop again) I should be able to provide a better overview of what’s
    ahead for 747-8F, not to mention a wrap up of Singapore.

    This post was originally published to the internet between 2007 and 2012. Links, images, and embedded media from that era may no longer function as intended.

    This post originally appeared at Flightglobal.com from 2007 to 2012.